Нещодавно, "зелений придатний для життя" спеціальний наука і технологія демонстрація проект Шаньдун провінції вів Ліньї місто наука і технологія бюро мав зроблено а великим проривом - успішно подолав ключ технічні проблеми "безперервного виробництва шпону 22одного формування може бути шпон фанера автоматичний безперервний виробництво лінія" перший дошка пробний виробництво продукція успішний прокат від лінія, і те технічний рівень досяг досяг міжнародний провідний рівень. Воно марки успіх з світу's перший набір автоматичний безперервний виробництво лінія з шпон фанера вело від місцеві підприємства в Ліні Сіті, який надає а сильний науковий і технологічний підтримка для трансформації міста's дерева промисловості, і також забезпечує а новий шлях і новий модель для високого розвитку Шаньдун провінції'-х дерево промисловість.
Науковий та технологічний розширення, тріщина проблема з дерева промисловість розвиток
Як країна's найбільша штучна фанера виробництво і експорт торгівля база, в сьогодення, там більше ніж 3,300 фанера виробництво підприємства в Ліньї Місто, з ан річне виробництво більше ніж 36 мільйон кубічні метри з фанери, облік для 60% оф провінції'с всього випуску, з якого є про 1,000 шпон фанера виробництво підприємства. Але в те саме час%2в це також обличчя великі загальні проблеми такі як назад виробництво технологія%2в низький продукт цінність%2в важкий навколишнє навантаження%2в низький енергетика ефективність і ресурс вузьке місце.
In order to solve the above problems, under the guidance and support of the provincial Science and Technology Department and the correct leadership of the Linyi Municipal Party Committee and the municipal government, the Linyi Science and Technology Bureau is based on the construction of an industrial-strong city and actively explores a new path for the transformation and upgrading of the technology-enabled wood industry. On the basis of in-depth research and extensive demonstration, after more than a year of efforts, successfully organized the city's wood industry backbone enterprises, jointly with well-known universities and institutes, led the implementation of the province's first science and technology demonstration project - "Shandong Province carbon peak carbon neutral special 'green Livable' major science and technology demonstration project" project. The project adopts the mode of "technology research + industrial application", focusing on 5 directions such as wood recombination new material, intelligent manufacturing of plywood, high-performance biomass adhesive, intelligent manufacturing of home and bio-based new composite material. Focus on overcoming a number of key technologies, developing a number of new materials, developing and cultivating a number of major products and equipment with traction and support and demonstration applications, and provide strong scientific and technological support for promoting the transformation and upgrading of the wood processing industry in Linyi City and even the province and the country.
Ключові технологічні прориви прориви мали посилені трансформації та модернізації деревини промисловості
The "continuous production of veneer plywood" project is an important part of the "green Livable" demonstration project. The project has a total investment of 398 million yuan. The main task is to develop the key technology of intelligent continuous slab formation in the plywood manufacturing industry, which accounts for 60% of the province, to form intelligent continuous slab formation process, to realize the "vertical" upgrading and upgrading of existing plywood veneer technology, and to completely solve the problems that traditional production modes such as easy cracking and carbonization of traditional plywood can not be solved. Provide high-end decorative panels for custom home industry. After the implementation of the project, it can form a new automatic continuous flat pressing production line with an annual output of 300,000 cubic meters of new wood recombination new materials, and can finish 20,000 pieces of new environmentally friendly plywood per day, and supporting intelligent finished product testing system and automatic packaging and packaging system. After the completion of the project, it can demonstrate the upstream and downstream comprehensive benefits of more than 100 billion yuan and promote the development and growth of the customized high-end furniture industry.
At present, the "automatic continuous production line of one-molding veneer plywood" has successfully completed batch trial production. It is estimated that compared with the traditional production mode, the production process integration reduces the production process by 18, and the production cycle is reduced from 10 days to 1 day; A production line can reach 20,000 standard plates per day (equivalent to the current production capacity of 20 traditional enterprises), the number of workers reduced from 1500 to 70 people, the plant covers an area of more than 200 acres reduced to 110 acres; Annual production of veneer plywood 300,000 cubic meters, to achieve sales revenue of 1 billion yuan, tax 50 million yuan, profit 100 million yuan, the added value of products increased significantly; At the same time, the annual reduction of carbon dioxide emissions of more than 6,000 tons, dust emissions of more than 54 tons, VOCs emissions of more than 5 tons, energy consumption is reduced by more than 10%, ecological environmental protection and green manufacturing benefits are obvious.
In the traditional production mode, plywood manufacturing enterprises mainly use multi-layer press cycle production process, veneer production in each link to single production, high energy consumption, high labor intensity, low production efficiency, high organic volatile emissions, occupational health and safety management system is difficult to guarantee; Problems such as cracking, surface carbonization and bottom defects are easy to occur in the production process, and product quality is also difficult to guarantee. These problems have been restricting the high-quality development of wood industry in Linyi City. The success of the research and development of "automatic continuous production line of one-molding veneer plywood" effectively solves these problems in the traditional process. According to reports, if the annual output of 300,000 cubic meters of "one molding veneer plywood automatic continuous production line" can be fully promoted and applied, 120 new production lines can replace the city's existing production capacity, not only to continue to maintain the original market competitiveness and share, but also to promote the integration of related enterprises, forcing traditional enterprises to accelerate transformation and upgrading, can empty the land of 10,000 mu, Annual reduction of carbon dioxide emissions of more than 600,000 tons, dust emissions of more than 5,400 tons, VOCs emissions of more than 500 tons, to achieve an output value of 100 billion yuan, tax revenue of 5 billion yuan, truly promote the wood industry to intelligent, green, intensive production transformation.
